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AUTOMATION, E&I CONTROLS

DCS/PLC/PAC Controllers

  1. Multi-platform capabilities.

  2. Program development techniques using IEC61131-3: Programming Standard Industrial

  3. Automation System.

  4. Selection of controllers, I/O, networking protocols, third party interface.

  5. Programming of electronic operator interface units and SCADA interfaces.

  6. Integrated control system architecture.

  7. Competency to use and leverage application specific program tools of batch control, motion control and safety controls appropriately.

  8. Interface of functional loop controllers, analysers, and third-party devices through network communication.

  9. Industrial networking and protocol interfaces for data interface:

    1. Ethernet IP

    2. Profinet / Profibus

    3. Modbus

    4. CAN bus

    5. ControlNet

    6. Device Net

SCADA/HMI Visualisation

  1. SCADA/HMI program development.

    • Platforms (SCADA)- Rockwell, Siemens, Wonderware, iFIX

    • Platform (EOI) – Rockwell, Siemens, Proface, Beijor

  2. OPC/native driver interface.

  3. Reporting services using VB scripting, .NET, and crystal reports.

  4. Addon customisation for UI’s and reporting.

  5. Creative user-friendly animated graphics and MIMICS development.

  6. Multi-lingual.

  7. Visual ANDONS.

Intelligent Motor Controls and Motion Controls

  1. Motor Control Centre (MCC).

  2. Power Control Centre (PCC).

  3. Variable Speed Drives (VSD/VFD).

  4. Soft starters.

  5. Intelligent Motor Control Centre (IMCC).

  6. Single and multiple axis motion controls (interpolated controls).

  7. Pneumatic and hydraulic controls.

Control Design Engineering:

  1. Design detail engineering (Electrical Instrumentation and Controls)

    1. E-Plan and AutoCAD.

    2. Intelligent motor control centres, control systems and designing.

    3. General arrangement and internal wiring (adhering to global standards).

    4. Field cable wiring (layout, designs with schedules).

  2. Control Panel building

    1. Adheres to IEC, CE, UL standards.

    2. Special classified panels (purged, ex-proof, stainless steel, intrinsic safe).

    3. Stacked panels, IMCC, draw out MCCs.

    4. Panel building facilities with tools.

    5. Colour coding and feruling standards.

    6. Quality workmanship by trained technicians.

    7. FAT facilities.

 

SYSTEM INTEGRATION & SUPPLY

  • Panel Engineering for Control systems and LT Motor Control Centre.

  • Preparation of GA & Wiring Drawing for DCS/PLC panels.

  • System and Marshalling cabinet interconnection.

  • Panel Engineering, Assembly, testing, and Supply.

  • Customer and Consultants interaction.

  • Staging and factory acceptance testing.

  • Packing and forwarding.

  • Site assistance in Installation and Commissioning.

  • SAT

CONTROL SYSTEM VALIDATION

Validation goes beyond normal system testing. It produces an audit trail of proof that the validated system operates exactly in accordance with its agreed specification. Validated systems are subject to strict change control and must be re-validated, in whole or in part, whenever changes are made. This strict regime ensures that validated systems are "tamper-proof" and can be relied upon to perform correctly throughout their whole range of permitted manufacturing conditions.

Validation of systems is particularly important in the pharmaceutical sector. Control soft Engineering designs and documents validation procedures in accordance with the requirements of the appropriate regulatory authority, generally either the FDA (Food and Drugs Administration). Witnessed testing is performed both before and after delivery to the client's site. Validation records are securely retained for a minimum of 10 years. Control soft Engineering's quality procedures apply throughout.